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Rug-Rel Components & Systems Pvt. Ltd. delivers rugged computing, embedded electronics, power systems, and integration support for mission-critical programs.

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#313, Service Road, 7th Block, Nagarbhavi 2nd Stage, Bengaluru - 560072

sales@rugrel.comsales.uae@rugrel.com+91 9380295686+91 7019042124

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Rugged electronics. Reliable systems. Mission-ready support.

Mechanical Enclosure & ATR Chassis

Rug-Rel supports mechanical enclosure & atr chassis through dependable engineering, application-focused hardware, and integration-led execution for real customer programs. Explore the solutions below to see how these platforms fit practical deployment needs.

Conduction-cooled VPX chassis with rugged I/O and external heat-sink fins

Conduction-Cooled VPX Chassis

Rugged Conduction-Cooled VPX Chassis designed for high-performance embedded computing applications in harsh defence and aerospace environments. The chassis supports VPX/OpenVPX-based processing, FPGA, DSP, RF, and I/O modules while providing efficient passive heat dissipation through integrated conduction-cooling surfaces and external heat-sink fins. The platform is suited for radar, electronic warfare, software-defined radio, communication, and mission computing applications where VPX module integration, thermal performance, rugged I/O, and field reliability must be managed within a compact mechanical chassis.

Key Capabilities

  • Rugged VPX/OpenVPX architecture.
  • Conduction-cooled, fanless design.
  • High-strength metallic enclosure.
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Radar computer rugged mission computing platform in a conduction-cooled enclosure

Radar Computer - Rugged Mission Computing Platform

The Radar Computer is a rugged, high-performance embedded computing platform designed for defence radar and mission-critical applications. Engineered to deliver reliable processing in harsh operational environments, the system features a compact, conduction-cooled mechanical enclosure that ensures efficient thermal management without forced-air cooling. The robust aluminium chassis provides high structural integrity, EMI/EMC protection, and long-term reliability under severe vibration, shock, and environmental conditions. Designed for seamless integration into ground, naval, and airborne radar platforms, the enclosure supports high-performance computing while meeting stringent military qualification requirements.

Key Capabilities

  • Rugged high-performance embedded computing platform for defence radar and mission-critical applications.
  • Compact conduction-cooled mechanical enclosure for efficient thermal management without forced-air cooling.
  • Robust aluminium chassis with high structural integrity and EMI/EMC protection.
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3.56 kW power supply module rugged mechanical enclosure

3.56 kW Power Supply Module (PSM)

The 3.56 kW Power Supply Module is a rugged, high-power electronic enclosure designed for defence and mission-critical applications. The module features compact mechanical construction with an integrated liquid-cooled cold plate for efficient thermal management under continuous high-power operation. It incorporates precision guide pins, wedge locks, and high-reliability connector interfaces to ensure secure installation in rugged platforms. The enclosure is engineered to withstand severe environmental conditions including vibration, thermal cycling, and wide operating temperature ranges while maintaining reliable electrical and mechanical performance. The design provides excellent structural rigidity, ease of maintenance, and compatibility with standard defence chassis and electronic systems.

Key Capabilities

  • Ruggedized mechanical enclosure design for defence and mission-critical power electronics.
  • Integrated liquid-cooled cold plate for continuous high-power thermal management.
  • Precision guide pins, wedge locks, and high-reliability connector interfaces.
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Miniature MIMO power supply rugged aluminium enclosure

Miniature MIMO Power Supply

The Miniature MIMO Power Supply is a rugged, high-performance power conversion unit engineered for defence and mission-critical communication systems. Designed for reliable operation in harsh environmental conditions, it supports dual AC/DC input with multiple regulated DC outputs while ensuring high efficiency, EMI/EMC compliance, and long-term operational reliability. The compact aluminium enclosure features passive cooling, IP65 environmental protection, and precision machining, making it ideal for SATCOM, tactical communication, and mobile defence platforms. Developed to meet stringent military standards, the unit delivers dependable performance under extreme temperatures, vibration, humidity, dust, and high-altitude operating conditions.

Key Capabilities

  • Rugged high-performance power conversion unit for defence and mission-critical communication systems.
  • Supports dual AC/DC input with multiple regulated DC outputs.
  • Compact precision-machined aluminium enclosure with passive cooling.
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AMR-AJO controller rugged mechanical enclosure

AMR-AJO Controller - Mechanical Design

The AMR_AJO Control System is a rugged, modular embedded computing platform specifically designed for Autonomous Mobile Robot applications operating in demanding industrial environments. The mechanical architecture consists of a high-strength metallic enclosure housing a high-performance NVIDIA Jetson AGX Orin Carrier Board, an Industrial I/O Board based on the STM32H7 microcontroller, and an integrated power management module. The enclosure is engineered to provide excellent structural rigidity, efficient heat dissipation, electromagnetic shielding, and long-term reliability under continuous operation. The system utilizes industrial-grade M12 circular connectors for power, Ethernet, safety, and fieldbus communication, ensuring secure connections with high resistance to dust, moisture, vibration, and mechanical shock. The modular design simplifies assembly, maintenance, and future upgrades while supporting robust performance in harsh industrial automation and mobile robotics applications.

Key Capabilities

  • Rugged modular embedded computing platform for Autonomous Mobile Robot applications.
  • High-strength metallic enclosure for Jetson AGX Orin carrier, STM32H7 I/O, and power management electronics.
  • Designed for structural rigidity, heat dissipation, electromagnetic shielding, and continuous operation.
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KAVACH event logger railway safety and monitoring system

KAVACH Event Logger

The KAVACH Event Logger is a rugged, modular electronic unit designed for reliable event acquisition, storage, processing, and communication in railway safety applications. The system is available as both a 6U Eurocard plug-in module for standard 19-inch backplane racks and a standalone metallic enclosure with a minimum IP54 protection rating. It is engineered to withstand harsh railway operating environments while ensuring high reliability, continuous operation, and ease of maintenance. The enclosure incorporates rugged front-panel interfaces, MIL-grade M12 connectors, industrial Ethernet ports, GPS/GNSS and LTE/GSM antenna interfaces, USB and serial communication ports, along with externally accessible SIM slots for simplified field servicing. The mechanical design supports hot-swappable installation, dual redundant power inputs, efficient thermal management, and robust structural integrity for long-term operation in vibration, shock, and temperature-intensive railway environments.

Key Capabilities

  • Rugged modular electronic unit for event acquisition, storage, processing, and communication.
  • Available as a 6U Eurocard plug-in module and as a standalone metallic enclosure.
  • Minimum IP54 protection rating for standalone enclosure configurations.
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Antenna control unit rugged SATCOM pointing and tracking enclosure

Antenna Control Unit (ACU)

The Antenna Control Unit is a rugged, lightweight aluminium enclosure engineered for deployment in harsh outdoor defence and aerospace environments. The mechanical assembly comprises a Controller Unit and a Modem Unit, integrated through a precision sliding mechanism for ease of maintenance and modularity. The enclosure is manufactured from Aluminium Alloy 6061-T6, providing an optimum strength-to-weight ratio while ensuring excellent corrosion resistance. External surfaces are protected with chromate conversion coating followed by Olive Green polyurethane paint (BS 381C No. 220) for long-term environmental durability and corrosion protection. The enclosure incorporates precision-machined interfaces for circular military connectors, RF connectors, grounding provisions, and engraved identification markings. It accommodates internal electronic modules with effective thermal management using integrated fans, temperature sensors, and dedicated mounting arrangements for field deployment where resistance to shock, vibration, dust, moisture, and electromagnetic interference is essential.

Key Capabilities

  • Rugged lightweight aluminium enclosure for SATCOM antenna pointing and tracking systems.
  • Controller Unit and Modem Unit integrated through a precision sliding mechanism.
  • Aluminium Alloy 6061-T6 construction with corrosion-resistant surface protection.
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Flight case for equipment

Flight Case For Equipment

Rug-Rel's Flight Case For Equipment is built for safe handling, storage, and field movement of integrated equipment during deployment, logistics, and protection workflows. For flight case sizing, equipment fitment, and field handling requirements, please contact Rug-Rel.

Key Capabilities

  • Designed for secure movement of equipment and integrated hardware assemblies.
  • Supports handling, storage, and deployment movement for field-ready systems.
  • Useful where protection, portability, and safe packaging are as important as the electronics inside.
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Stationary Kavach enclosure for railway signalling equipment 1
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Stationary Kavach Enclosure

The Stationary Kavach Enclosure is a modular BSKS enclosure designed to safeguard vital computers, communication modems, power bins, and control electronics used in railway signalling applications. For enclosure customization, bin configuration, and railway installation requirements, please contact Rug-Rel.

Key Capabilities

  • Modular and flexible enclosure architecture.
  • Designed for protection of stationary Kavach functional equipment.
  • Supports vital computer, modem, control, and power bin accommodation.
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Wiring on 38U cabinet

Wiring on 38U Cabinet

Rug-Rel supports 38U cabinet wiring and mechanical integration workflows where large-format cabinets need organized cabling, subsystem accommodation, and field-ready assembly discipline. For cabinet wiring, harness routing, and system assembly requirements, please contact Rug-Rel.

Key Capabilities

  • Wiring and integration support for 38U cabinet builds.
  • Supports organized cable routing, sub-system connectivity, and cabinet-level assembly.
  • Useful for large integrated systems that need disciplined wiring and mechanical accommodation.
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Mechanical aluminium housing for digital signage

Mechanical Aluminium Housing for Digital Signage

Rug-Rel supports mechanical aluminium housing for digital signage and industrial display applications where enclosure strength, fitment, appearance, and deployment practicality must align. For aluminium housing design, fabrication, and assembly requirements, please contact Rug-Rel.

Key Capabilities

  • Mechanical aluminium housing support for display and signage applications.
  • Supports enclosure fitment, hardware accommodation, and practical deployment needs.
  • Useful for integrated display products that need a clean mechanical build around electronics.
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